The KERUI F1600 refers to a triplex mud pump (likely a variant or compatible model in the F-1600 series) produced or supported by KERUI Petroleum Equipment (also known as KERUI Group), a Chinese manufacturer specializing in oilfield drilling equipment, including mud pumps and their components. The F-1600 is a high-power triplex single-acting piston mud pump rated at approximately 1600 HP (1193 kW), commonly used in onshore and offshore drilling for high-pressure mud circulation.
KERUI offers fluid end expendables and accessories compatible with popular triplex mud pumps like the F-1600 (and equivalents such as BOMCO, EMSCO FB-1600, or similar API 7K-compliant models). The fluid end is the hydraulic section of the pump that handles the drilling mud flow, including suction and discharge of high-pressure fluid.
Key Fluid End Parts for KERUI F1600 (or Compatible F-1600 Series)
The fluid end typically includes interchangeable modules and expendable parts. Common components include:
- Fluid End Modules (also called hydraulic cylinders, valve boxes, or studded/split modules): Core housings made from high-strength alloy steel (e.g., forged ASTM4135, 4140, or similar), often rated for 5,000–7,500 PSI. These direct mud flow and house valves, liners, and pistons. KERUI provides modules and accessories for F-1300/F1600 series.
- Cylinder Liners (bi-metal or premium types): Available in sizes like 5″ to 7″ (e.g., up to 7″ bore with 12″ stroke). These wear items slide pistons and are frequently replaced.
- Pistons and Piston Rubbers/Seals: Bonded urethane or rubber for durability in abrasive mud.
- Suction and Discharge Valves (including full-open or 3-web/4-web designs), Valve Seats, Springs, and Valve Guides.
- Valve Covers, Cylinder Heads, Cylinder Head Seals/Gaskets, Wear Plates, and Liner Seals.
- Manifolds (suction and discharge).
- Piston Rods, Extension Rods, Clamps, and related O-rings/seals.
- Other Accessories: Studs/nuts sets, module seal kits, pulsation dampeners (e.g., KB-75 type), and related gaskets.
These parts are often CNC-machined for precision, with features like extended service life, corrosion resistance, and compatibility with high-pressure operations (up to 5,000+ PSI, max temp around 200°F).
General F-1600 Fluid End Specs (Compatible with KERUI Models)
- Type: Triplex single-acting.
- Max Liner Size/Stroke: Typically 7″ liner × 12″ stroke.
- Valve Pot: API #7 standard.
- Pressure Rating: Up to 5,000 PSI (with smaller liners) or higher in upgraded modules (e.g., 7,500 PSI versions).
- Interchangeability: Many parts follow API Spec 7K and are cross-compatible with BOMCO, EMSCO FB-1600, National Oilwell, or Honghua equivalents.
| Item No | Description | Part Number | Quantity | Remarks | |
|---|---|---|---|---|---|
| 1 | LOCK VALVE MUD PUMP F 1600 | 60011235 | EA | 3 | SHUT DOWN PARTS |
| 2 | FLUID END F 1600 | 60012402 | EA | 2 | FOR MUD PUMP F 1600 |
| 3 | GASKET COVER VALVE F 1600 | 60011236 | EA | 100 | FOR MUD PUMP F 1600 |
| 4 | ROD PISTON | 60011268 | EA | 12 | FOR MUD PUMP F 1600 |
| 5 | PISTON ROD CLAMPS | 60011267 | EA | 12 | FOR MUD PUMP F 1600 |
| 6 | SEAT VALVE | 60012402 | EA | 100 | FOR MUD PUMP F 1600 |
| 7 | VALVE | 60012401 | EA | 100 | FOR MUD PUMP F 1600 |
| 8 | SPRING | 60011224 | EA | 24 | FOR MUD PUMP F 1600 |
| 9 | VALVE GUIDE UPPER | 60011237 | EA | 18 | FOR MUD PUMP F 1600 |
| 10 | O-RING 200 x 7 | 60011262 | EA | 12 | FOR MUD PUMP F 1600 |
| 11 | FLANGE LINER | 60011259 | EA | 2 | FOR MUD PUMP F 1600 |
| 12 | SEAL CYLINDER COVER | 60011252 | EA | 50 | FOR MUD PUMP F 1600 |
| 13 | LINER 5 1/2″ | 60012410 | EA | 30 | FOR MUD PUMP F 1600 |
| 14 | LINER 6″ | 60012411 | EA | 50 | FOR MUD PUMP F 1600 |
| 15 | LINER 6 1/2″ | 60012413 | EA | 80 | FOR MUD PUMP F 1600 |
| 16 | LINER GASKET | 60011257 | EA | 140 | FOR MUD PUMP F 1600 |
| 17 | PISTON 5 1/2″ COMPLETE | N/A | EA | 60 | FOR MUD PUMP F 1600 |
| 18 | PISTON 6 1/2″ COMPLETE | N/A | EA | 200 | FOR MUD PUMP F 1600 |
| 19 | VALVE GUIDE LOWER | 60011256 | EA | 20 | FOR MUD PUMP F 1600 |
| 20 | PLUG BOARD ASSEMBLY | 60011254 | EA | 15 | FOR MUD PUMP F 1600 |
| 21 | VALVE GUIDE LOWER | 60011255 | EA | 10 | FOR MUD PUMP F 1600 |
| 22 | HYDRAULIC CYLINDER | 60012403 | EA | 3 | FOR MUD PUMP F 1600 |
